September 8, 2001
Methods of Sharpening
Presented By: Richard Derganc, Dick Heckman, John Coleman, Mike Sherard
Richard, Dick, John and Mike provided and interesting and comprehensive discussion of sharpening for various woodworker tools.
Richard started with a discussion of the theory of sharpening. He first described some tools for sharpening that are not always considered. These included glass cleaner for your glasses and magnifier, a magnifier or jewelers loop, a light source for close examination of edges, and a first aid kit.
Sharpening can be performed a number of ways such as grinding wheels, various stones, abrasive paper and a diamond block/stick. The types of grinding media include emery, corundum, quartz, bluestone, diamond and silicon carbide. These come in many grain sizes or grits. The grit sizes differ considerably between the US and Japanese systems. There are advantages and times to use the different types of methods and media depending on what you are sharpening.
The grinding angles differ markedly for the edges of various tools. The basic process is to:
| Grind in the primary angle | |
| Hone in the final cutting angle | |
| Micro bevel last few strokes at steep angle | |
| Strop edge during use to refresh the edge |
Dick Heckman spoke about sharpening of plane blades and chisels. He
emphasized his view that most amateurs cannot reasonably expect to develop the
skill to hand-hold chisels or plane blades while sharpening them. Therefore, for
them, guides are important. He went on to complain about the design of most
guides, specifically as they apply to sharpening narrow chisels. Most guides
rest the chisel (or, for that matter the plane blade) on its back, that is on
the surface that is beveled. For narrow chisels this surface is often not wide
enough to provide for reproducible clamping. An exception is the Stanley guide.
The sharpening technique he demonstrated and the one used by him is known ( at
least on the internet) as Scary Sharp. He uses a sheet of glass 1/4 inch thick
and a variety of grits of "sand paper", finishing with 2000 grit emery
paper. Most available papers have abrasives that are hard enough to cut steel
quickly. They include silicon carbide, aluminum oxide, and garnets. Sand
(silicon dioxide) will work too and may, or may not, actually be used to make
today's sand paper. The advantages of the scary sharp method are that it can be
inexpensive, you can have available many grits, and, unlike stones, the working
abrasive surface remains flat.
John described sharpening techniques for carving gouges and knives. Some of his recommendations are not to buy inexpensive tools as they won’t hold an edge buying tools with a Rockwell hardness of C58-C62. The four sharpening steps are coarse, fine, finer and strop. He develops a burr and uses a strop or slip to remove it. John also recommends using a special purpose edge tester rather that your thumb nail. Gouges have special shapes and often require special sharpening techniques.
Mike described sharpening techniques for drill bits. He described jigs which can be used with grinders to ensure the proper angle and grind for drill bits. Even badly damaged bits can be reground to work well with a few minutes of work. Some of the inexpensive jigs or fixtures seem to work as well as more expensive tools for sharpening drill bits. He recommends a variable speed grinder and a hard abrasive wheel.
Thanks to the team for an informative and educational workshop.
Sharpening References
| Sharpening Basics, Patrick Spielman, Sterling Publishing Co. | |
| The Complete Guide to Sharpening, Leonard Lee, Tauton Press. This contains nice photomicrographs of sharp and not so sharp edges. | |
| How to Carve Wood, Richard Butz, Tauton Press. Contains a chapter on sharpening. A Fine Woodworking book | |
| Planes and Chisels, Articles from Fine Woodworking. Tauton Press. Several articles on sharpening, equipment, and stones. | |
| How to Sharpen Every Blade in your Woodshop, Don Geary, Betterway Books. | |
| Sharpening – The Complete Guide, Jim Klingshott, Guild of Master Craftsmen Publication. | |
| The Woodworker’s Guide to Sharpening from Home and Workshop Guide to Sharpening by Harry Walton. |